Lew PRO VT-1 Operator's Technical Manual and
Consumer Warnings Information


Modification of a properly installed axle system may result in damage or axle failure from improperly supported axle or bearing loads.


Warning:
Axle failures may pose risks of substantial harm or injury to the rider and/or the rider's equipment. Consumer assumes all risks associated with the modification of the axle system or any other component of a Lew Racing product.
 
You can damage or jeopardize a properly installed axle system by:
1) replacing the bearings with non-factory supplied bearings
2) replacing the cassette with non-factory supplied cassette
3) interchanging Shimano and Campagnolo factory supplied cassettes

Both the front and rear boron/carbon axles are “dead” axle systems which means the axles do not rotate. Once in place the boron/ carbon axles not only support the vertical force from the wheels, but this axle design also contributes an additional benefit to enhance the lateral stiffness of your fork and frame.

Important to this structural augmentation to your frame is the requirement for a constant and significant longitudinal compression of your axle. Your axle/ hub system is designed for a moderate to high quick-release compression force. The end-caps and compression stack-up of the hub body, spacers and cassette (rear hub) will be free-rolling with minimal play along the axle when the quick-release compression force is moderate to high. It is important to note that a high quick-release force does not increase the thrust load on your hub bearings.

Each wheelset is specifically designed for Shimano or Campagnolo cassette. You cannot put a Shimano Cassette on a Campagnolo wheel and you cannot put a Campagnolo cassette on a Shimano wheel. The wheels are dished specifically for Shimano or Campagnolo.

Warning: Changing the cassette will void the warranty and will cause damage to the wheel. Additionally, the use of an improper cassette may pose risks of improper wheel operation giving rise to risks of substantial harm or injury to the rider and/or the rider's equipment.

CLICK HERE TO WATCH THE TECH VIDEO ON HUB and BEARING DISASSEMBLY


Supported Quick Releases

Brands/ models listed have been tested and qualified by Lew Racing for use on Pro VT-1 and Pro VT-1C wheel sets.  Brands/ models not listed either have not been tested or do not provide sufficient compression force, strength or both.

1) Ultimate Sports Engineering/ Spin Stix - Titanium or Steel
2) Shimano/ Dura-Ace
3) Salsa/ Flip-offs - Titanium or Stainless

Warning: Use of unsupported Quick Releases on these wheel sets may pose risks of substantial harm or injury to the
rider and/or the rider's equipment.

Bearings
Both front and rear hub shells are specifically designed for hybrid ceramic or 100% ceramic bearings. The hardness of a ceramic bearing which results in superior low friction performance also results in a bearing structure that is more brittle than a steel bearing. Ceramic bearings need to be pressed in with a minimal interference fit or they will crack. Lew Racing hub shells have been specifically developed for the ceramic bearings we specify.

Our full ceramics bearings are not sealed (seals result in high drag off-setting the benefit of the ceramic bearings). It is rare (but possible) that a hard impact can cause hairline fractures in ceramic bearings. Rough bearing motion may be an indication requiring inspection for cracks following a hard impact or crash if the bearing motion is not smooth.

Ceramic bearings will produce a very small amount of play in the hub mechanism. This is a trade off for the performance and weight loss that is gained by using ceramic bearings. Using the approved quick releases with maximum pressure will reduce this effect to a minimum. The boron axle is extremely stiff/rigid and will not bow under the high compression force of the quick release.

CLICK HERE TO WATCH THE TECH VIDEO ON BEARING INSTALLATION


Brake Pads
Alloy-like braking with a thermally conductive brake track. There are no special brake pads needed.

All types of commercially available brake pads are acceptable for use.
Cork, carbon specific, or soft pads may produce less than acceptable results, particularly in wet conditions. 
 
Lew Racing recommends:
Shimano Dura-Ace
SRAM Force
Campagnolo Record
 
Brake track maintenance in important to performance.  You can restore your braking performance to like new factory condition by wiping the brake track area using a white cotton cloth using any of the following cleaning agents:
Isopropyl Alcohol, IPA -- any concentration (best choice)
Soap and Water (thoroughly rinse away residual soap)
Acetone (may deteriorate the tire glue, but no harm to the rim)
Methyl Ethyl Ketone, MEK (may deteriorate the tire glue, but no harm to the rim)
 
Wipe the brake track region with a white cotton cloth and cleaning solvent until the cloth remains white to ensure like new factory prerformance.


Valve Extensions
The diameter of valves and valve extensions can vary +/- 0.5mm (+/-0.019in) depending upon manufacturers designs and manufacturing tolerances.  Lew Pro VT-1 rims are molded to accommodate all types of valves and valve extensions regardless of whether they are alloy “over-the-core”, “removable-core” nickel plated brass, or “extension-less” extra-long valves.  In order to accommodate the largest diameter extension the valve hole may be oversized for the smallest of diameter extension. 
 
If the valve stem moves in the oversized hole a “ticking” may occur as the wheel rotates.  We offer two options to eliminate the movement.
 
High Shrink Tubing
1) Cut shrink tubing with scissors to appropriate length (located in your Pro VT-1 wheel bag zipper packet)
2) Slide the black shrink tubing over the valve stem, briefly heat with a heat gun or open flame from a lighter.  Hold approximately 25 mm (1 in) away from flame tip for approximately 5 seconds and shrink to a snug fit.

Cyanoacrylate (CA)
CA is available in a gel form from any high-end hobby shop along with CA “kicker” (a spray catalyst).  Make sure to purchase the gel or “thick” version with approximately 15 – 30 second cure (long cure).
1) Once the tire has been installed drop a small amount of CA into the gap between the rim and the valve or valve extension.  Do not over glue.  Remember, only a few drops are required to hold the valve or valve extension in place.  Applying an excessive amount of CA will make removal of the valve/ tire difficult.
2) Do this while the valve is pointing skyward so that the CA will flow downward and into the rim as opposed to toward the end of the valve.  Spray the CA with the “kicker” to instantly cure the CA.
3) When removing your tires it may appear that they are “bonded” in place at the valve stem by the CA.  They are bonded, but the bond is not significant and the bond will easily break free from the valve with a slight tap pushing the valve stem out of the rim.  The CA will remain on the composite Pro VT-1 rim leaving a hole diameter that will be a perfect fit molded to your favorite valve stem size.

Tire Installation and Prep
The rims are sanded to prep the rim for gluing before shipping.  You may Scotch-brite™ the rim with green colored pads, but do not sand the tire channel before gluing the tire on the rim.

User should follow the specific instructions accompanying the tires you purchase and install.  We find many reasons to inflate your tires to our recommendations. 

(1) Do not assume all wheels are equal in stiffness or handling. 

(2) Pro VT-1 Wheels and rims perform best at the following pressures based upon a 20 – 22 mm wide tire. 

(3) Thinner tires will provide less stability and less protection to your wheel/ rim, while wider tires will provide improve stability and protection. 

(4) Clydesdale riders should only ride 22 mm tires or wider.  NEVER exceed tire manufacturer’s recommended tire pressure. 

(5) The manufacturer’s recommended tire pressure, especially for wider handmade tires such as Veloflex may in some cases be lower than our recommendation for a 20 - 22 mm wide tire. 

(6) Over inflation offers no performance benefits and carries detriments of increased shock, worse handling, reduced traction and increases the occurrence of flatting.

(7) Always test your tires before each ride by trying to push them off the rim and check to ensure that the base tape is has not separated from the tire.

Event: Road Race/ Criterium

Rider weight = 140 lb or less: 120 PSI Tire Pressure
Rider weight = 141-165 lbs: 121 -140 PSI Tire Pressure
Rider weight = 166- 185 lbs: 140 – 160 PSI Tire Pressure
Rider weight = 186- 215 lbs: 140 – 160 PSI Tire Pressure
Rider weight = 216 – 250 lbs: 150 – 180 PSI Tire Pressure

Event: Time Trial/ Triathlon
Rider weight = 140 lb or less: 140 - 160 PSI Tire Pressure
Rider weight = 141-165 lbs: 140 -180 PSI Tire Pressure
Rider weight = 166- 185 lbs: 160 – 180 PSI Tire Pressure
Rider weight = 186- 215 lbs: 160 – 180 PSI Tire Pressure
Rider weight = 216 – 250 lbs: 160 – 220 PSI Tire Pressure

Event: Track

Any Rider weight: 160 – 220 PSI Tire Pressure depending upon event

The Negative consequences of improper inflation pressures include:
(1) over inflation eliminates the principal shock absorber on a bicycle significantly impacting rider fatigue and equipment wear
(2) over inflation degrades the of handling by reducing the size of  the contact patch (increasing slip rates and side wash out)
(3) over inflation causes loss of traction (loss of rear wheel acceleration, and braking skids)
(4) over inflation increases the likelihood of tire puncture (less tire to road conformance, greater puncture load behind road hazards)
(5) over inflation increases the possibility of rapid catastrophic flat tires and accelerated tire wear

(6) under inflation may result in the tire slipping off of the rim and an immediate and sudden loss of control resulting in a crash
(7) under inflation may result in impact between the rim and road suddenly catastrophically failing the wheel or rim without notice

Warning: Warning: Improper installation, inflation, or maintenance of your tires may pose risks of substantial harm or injury to the rider, the rider's equipment, or riders around him/ her from a chain-reaction crash.

CLICK HERE TO WATCH THE TECH VIDEO ON TIRE INSTALL



Rider Weight Limits
The lateral stiffness of a wheel also determines its match for a particular rider on a particular course. Lew Racing's carbon/boron composite wheel products are intended for use by persons who weigh less than or equal to the specific Approved Rider Weight limits set forth below in pounds or kilograms.

Weight Tubular Standard Set PRO VT-1
Both Front and Rear = 880 grams* (APPROVED RIDER WEIGHT < = 185lbs / 83.91kg)

Weight Tubular Clydesdale PRO VT-1C

Both Front and Rear = 1050 grams* (APPROVED RIDER WEIGHT < = 250lbs / 113.40)

Warning:
Use of these particular products by persons/riders in excess of these specific weight limits voids the warranty and may pose risks of substantial harm or injury to the rider, the rider's equipment, or riders around him/ her from a chain- reaction crash.

Routine Inspection, Handling, and Storage of Composite Wheels

The all composite rim and spokes of the PRO VT-1 and PRO-VT 1C wheels need to be examined thoroughly before each ride for chips, nicks, cuts, scratches, cracks, or other damage to the wheels, rims, and spokes. In handling and maintaining your wheels, you should not use sharp tools on Lew Racing products or hammer or strike the wheel, rim, or spokes due to the risk of scratching, cutting, piercing, cracking, or damaging the composite material. You should not squeeze or bend the carbon/ boron spokes as that will result in damage to your wheel.

The wheels must not be stored or left for prolonged periods in direct sunlight or in areas in excess of 125 degrees Fahrenheit as improper storage and handling can cause degradation of the composite material. Cracks, damage, or material degradation compromises the strength, stiffness, and integrity of the wheels.

All of the above prohibited storage and handling mistreatments may damage your wheel, rim, spokes, or other wheel components and result in sudden and catastrophic wheel failure during use. In the event you detect any flaw in your Lew Racing product, you should promptly contact Lew Racing concerning an inspection of the wheel set and you should refrain from further use the wheel set in any capacity. Use of any wheel exhibiting such flaws as cracks, nicks, cuts, delamination, or any degradation of any wheel material may pose risks of substantial harm or injury to the rider and/or the rider's equipment. To extent rider uses any Lew Racing wheel set with knowledge of such flaws, or knowledge of misuse, abuse, tampering, or improper installation of any component on the wheel set or bicycle, the rider assumes the risk of harm or injury associated with such use.



Cleaning Compounds & Application of Adhesives

Cleaning products, waxes, and polishes may harm and degrade the composite material of your Lew Racing wheel, rim, and components. Degradation of the composite material can effect the structural integrity of the wheel. Therefore, it is important that you only use the following approved cleaning products to care for your Lew Racing wheel set:
-Soap and water
-Windex
-Acetone
-Alcohol
Moreover, you should not apply stickers or decals to your wheels which may contain adhesives which harm or degrade the composite material.



Limited Warranty

Lew Racing products are warranted to be free from defects in manufacturing, materials and workmanship. The terms and conditions of our Standard and Extended limited warranty are set forth below.

This limited warranty is extended to the purchaser of a Lew Racing product who purchased the product either directly from Lew Racing or an authorized dealer/distributor. Your Lew Racing product is warranted to be free from defects in manufacturing, materials, and workmanship. If such a defect appears during the term of this warranty, Lew Racing will, at its option (1) repair the defective product, (2) replace the defective materials, or (3) refund your purchase price. The Standard limited warranty is valid for a period of one (1) year from the date your Lew Racing product was originally purchased and is subject to the further conditions and exclusions set forth below. If you purchased an Extended limited warranty at the time of purchase of your Lew Racing product, then your Extended warranty is valid for a period of four (4) years from the date your Lew Racing product was originally purchased and is subject to the further conditions and exclusions set forth below.
The warranty of replacement products (including upgrades, if any) furnished pursuant to this warranty will be limited to the remainder of the warranty period of the original product. Any claim under this limited warranty must be made within thirty (30) days of the appearance of a defect.

Conditions, Mistreatment, and Exclusions

Lew Racing builds its products to give outstanding performance and to be durable. However, there are certain conditions and treatment of the Lew Racing's wheel products over which Lew Racing has no control. Defects or problems that arise with a Lew Racing product as a result of such conditions or mistreatment are not the responsibility of Lew Racing and void the limited warranty. Such conditions and mistreatment, include, but are not limited to:

1) Improper installation of your Lew Racing wheel, rim, or any component of the wheel set, including tires.

2) Improper maintenance, care, and storage of your Lew Racing wheel, rim, or any component of the wheel set.

3) Any misuse, modification, or alteration of your Lew racing wheel, rim, or any component.

4) Hammering or striking any part of your wheel, rim, or any component.

5) Use of any sharp object that may scratch or pierce your rim or wheel such as a knife, screw-driver, or drill for any maintenance or service operation.

6) Squeezing, bending or deflecting the carbon/ boron spokes of your wheel. "Setting" steel spokes by squeezing or bending them is typical. Avoid squeezing or bending carbon/ boron spokes. Squeezing or bending carbon/ boron spokes will result in damage to your wheel. The damage may result in sudden and catastrophic wheel failure.

7) Use of a magnet attached by a screw or metal fastener to your wheel or rim. The fastener may pierce or nick the composite causing a weak point resulting in sudden and catastrophic wheel failure.

8) Application of wax or polish to your wheel, rim, or any component. Waxes or polishes may damage the composite structure.

9) Application of stickers or decals to your wheel, rim, or any component. Any adhesive other than tubular tire adhesive may result in damage to the composite structure. Stickers or decals may become loose and wrap around rotating objects obstructing rotation or causing a rider to become distracted and lose control of his bicycle.

10) Use any cleaning products on your wheel, rim, or any component parts other than those approved herein by Lew Racing. Unapproved cleaning products may result in damage to the composite structure.

THIS LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY GIVEN BY LAW RACING AND SUPERSEDES ANY PRIOR, CONTRARY, ADDITIONAL, OR SUBSEQUENT REPRESENTATIONS, WHETHER ORAL OR WRITTEN. LEW RACING DISCLAIMS AND EXCLUDES TO THE GREATEST EXTENT ALLOWED BY LAW ALL OTHER WARRANTIES,
WHETHER EXPRESS OR IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM COURSE OF DEALING, COURSE OF PERFORMANCE, OR USAGE OF TRADE. NO PERSON, INCLUDING ANY AGENT, DEALER,
OR REPRESENTATIVE, IS AUTHORIZED TO MAKE ANY REPRESENTATION OR WARRANTY CONCERNING LEW RACING PRODUCTS, EXCEPT TO REFER YOU TO THIS LIMITED WARRANTY. THIS LIMITED WARRANTY IS NOT A WARRANTY OF FUTURE PERFORMANCE, BUT ONLY A WARRANTY TO REPAIR, REPLACE, OR GRANT A REFUND.

LEW RACING SHALL NOT BE LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND, HOWEVER OCCASIONED, WHETHER BY NEGLIGENCE OR OTHERWISE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THIS LIMITATION MAY NOT APPLY TO YOU. THIS
WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE.

If you have a warranty claim, please either contact the dealer from whom you purchased your Lew Racing product, or contact us via our website, www.lewracing.com and state in writing your date of purchase, describe the problem or defect in detail, and provide the date your first discovered the problem or defect. We will do our best to promptly respond to your concern.



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